Industrial Automation, IoT & SCADA
Connecting Physical Machines with Digital Software & Intelligence
Connect machines, PLCs, SCADA systems and IoT devices with custom software, web dashboards and mobile applications. Prayosha Technology does not position IoT or SCADA as isolated systems—we connect industrial systems directly with software and applications.
Breaking Industrial Data Silos: From Sensor to C-Suite
Modern factories and industrial plants possess cutting-edge PLCs and SCADA networks, yet their operational telemetry remains trapped on isolated control room monitors. Plant managers, executives, and maintenance crews cannot access machine data remotely or connect it to enterprise ERPs.
Control Room Isolation
SCADA systems trapped inside localized factory intranets without secure cloud or mobile access.
Unplanned Equipment Downtime
Machines breaking down unexpectedly because sensor alarms are not routed in real time to maintenance phones.
Manual Production Logging
Floor workers manually writing hourly output and reject counts on paper clipboards.
Zero ERP Connectivity
Factory production metrics completely disconnected from ERP inventory, procurement, and accounting.
Engineered Solutions for Industrial Automation, IoT & SCADA
Tailored software architectures, mobile platforms, and integrations designed specifically around your operational model.
How the Ecosystem Connects
Sensors and PLCs on physical machines transmit signals through industrial IoT gateways using Modbus and MQTT. Telemetry is securely ingested into cloud historian databases, powering live web dashboards, mobile plant monitoring apps, and automated ERP work orders.
Engineered for Enterprise Performance
Every system is engineered from the ground up for low-latency responsiveness, data integrity, and cross-platform flexibility.
- Modbus TCP/RTU, OPC-UA, MQTT, PROFINET Protocols+
- Edge Computing & Industrial Raspberry Pi / IPC Gateways+
- Real-Time Overall Equipment Effectiveness (OEE) Engines+
- High-Frequency Time-Series Telemetry (InfluxDB / TimescaleDB)+
- Push Alerts via WebSockets, Telegram & SMS+
- Bi-directional Machine Control & Recipe Downloads+
- Sub-second Web & Mobile Dashboard Refresh+
Your Machines. Your Data. Your Software.
We bridge the gap between factory floor hardware and corporate software. Industrial data doesn't stop at the control room—we feed it directly into your business systems.
The Prayosha Connected Advantage
We don't just write software in isolation. We bridge your physical operations, field hardware, enterprise backends, and customer mobile apps into a single real-time nervous system.
Real-World Use Cases
Explore how our connected architectures solve critical bottlenecks, automate compliance, and drive operational efficiency.
Real-time Machine Monitoring & OEE
Live dashboard tracking machine availability, operational speed, and quality output across 100+ CNC and injection molding machines.
Mobile Plant Monitoring App
Flutter mobile app allowing plant managers to view live factory status, motor RPM, and active emergency alarms anywhere in the world.
Plant Energy & Power Monitoring
IoT power meter integration tracking kWh consumption per machine line, pinpointing high-cost energy spikes.
Predictive Equipment Maintenance
Continuous vibration and thermal sensor logging that triggers automatic maintenance work orders before motor bearing failure.
Automated Production to ERP Bridge
Direct connection between machine batch counters and corporate ERP, eliminating manual paperwork at shift handovers.
Remote Facility Telemetry & SCADA Viewer
Secure browser-based visual replication of on-premise SCADA screens accessible only by authorized engineers.
Core Technologies for Industrial Automation, IoT & SCADA
How We Build & Deploy
A structured 8-stage engineering process designed to mitigate deployment risk, ensure hardware compatibility, and accelerate business value.
Discover
Audit current operations, legacy bottlenecks, and identify integration opportunities.
Analyze
Map out data workflows, hardware protocols, API requirements, and system architecture.
Design
Craft interactive UI/UX dashboards, database schemas, and integration blueprints.
Develop
Engineer high-performance web software, mobile apps, and edge connectors.
Integrate
Bridge ERPs, CRMs, IoT gateways, PLCs, and third-party APIs into a unified core.
Test
Execute rigorous end-to-end load testing, security audits, and field telemetry verification.
Launch
Perform zero-downtime deployment, cloud orchestration, and staff enablement.
Support
Deliver 24/7 telemetry monitoring, proactive bug patches, and continuous scaling.
Measurable Strategic Benefits
Moving beyond disconnected point solutions to an integrated ecosystem delivers substantial ROI and sustainable competitive advantage.
Better Visibility
Real-time dashboards eliminate blind spots across field operations, plant floors, and customer channels.
Less Manual Work
Automate repetitive data transfers, spreadsheet entry, and order reconciliations across disconnected apps.
Real-Time Information
Stream telemetry, transactions, and sensor updates instantaneously to decision-makers and frontline teams.
Connected Operations
Bridge legacy equipment, modern web apps, mobile workers, and enterprise backends into one seamless nervous system.
Better Decision Making
Transform raw machine telemetry and operational signals into predictive insights and actionable intelligence.
Scalable Technology
Engineered on containerized, cloud-native architectures that effortlessly scale with enterprise expansion.
Frequently Asked Questions
Have specific questions about compliance, legacy system compatibility, or rollout timelines for Industrial Automation, IoT & SCADA?
We integrate with all major industrial PLCs including Siemens S7, Allen-Bradley / Rockwell Automation, Mitsubishi, Omron, Schneider Electric, Delta, and Beckhoff via OPC-UA, Modbus TCP/RTU, and MQTT gateways.
No! We do not replace your working hardware. We install non-intrusive edge IoT gateways or software connectors that read registers in parallel without interrupting ongoing manufacturing cycles.
We implement outbound-only MQTT/TLS encrypted tunnels, hardware firewalls, DMZ network isolation, and VPN authentication, ensuring that factory floor PLCs remain invisible to the public internet.
Yes. We build native-performance iOS and Android apps in Flutter with sub-second WebSocket streams, enabling plant managers to monitor factory operations and receive critical alarms anywhere.
Yes. We build automated data bridges that translate machine cycle counts, batch completions, and material scrap rates into ERP production receipts (SAP, Oracle, Odoo, or custom ERPs).
Let's Build Technology
For Industrial Automation, IoT & SCADA.
Tell us what your business needs to improve, automate, connect or build. Our solution architects will help map out the right technology path.