Connect SCADA
With Modern Software.
Bridge programmable logic controllers (PLCs), industrial automation systems, and SCADA historians with modern web software, cloud analytics, and executive mobile dashboards.
TECHNOLOGY / INDUSTRIAL AUTOMATIONConnect SCADA
Connect SCADA
SHOP FLOOR TO CLOUD INTEGRATION
CORE PLATFORMSCADA & Industrial Automation
↓
INTEGRATION FABRICREST / GraphQL / WebSocket API
↓
WEB CLIENTReact / Next.js
MOBILE CLIENTFlutter iOS & Android
↓
DATABASEMySQL / MongoDB
CLOUD & IoTDocker / AWS / Field Hardware
CAPABILITY OVERVIEWConnecting Plant Automation
Connecting Plant Automation
To The Boardroom.
Prayosha Technology integrates SCADA systems, PLCs, and operational technology (OT) directly into enterprise software (IT). We extract raw shop-floor machine data and turn it into real-time web dashboards, automated ERP receipts, and predictive analytics.
DELIVERABLES & SOLUTIONS
What We Build With SCADA.
01
PLC-to-Cloud Telemetry Bridges
Secure industrial bridges reading PLC registers and publishing standardized data to web servers.
02
Executive Plant Dashboards
Real-time web control rooms showing overall equipment effectiveness (OEE) across multiple plants.
03
Automated ERP Production Sync
Direct linkage between batch completion PLC signals and ERP finished-goods inventory receipts.
04
Mobile SCADA Alarm Dispatchers
Escalating critical boiler, compressor, or line breakdown alarms to technician smartphones.
05
Production Historian & Analytics
Long-term data warehousing archiving high-frequency batch records for regulatory compliance.
06
Maintenance Work Order Triggers
Machine run-hour counters automatically generating preventative maintenance work orders.
07
Shift Yield & Wastage Calculators
Comparing raw material input against finished production to calculate true shift yield.
08
Factory Floor Big-Screen Displays
Large high-contrast scoreboard displays keeping production crews informed of daily targets.
09
Energy Consumption Attribution
Correlating specific production batches with real-time electrical power draw.
10
Multi-Plant Centralized Monitoring
Unifying telemetry from geographically dispersed manufacturing facilities into a single login.
SYSTEM ARCHITECTURE
Operational Technology to Cloud IT Architecture.
We build the secure digital bridge that connects factory floor PLCs through edge gateways, past industrial firewalls, directly into custom software and executive mobile apps.
From Shop Floor Signal to Cloud Intelligence
Seamless Telemetry, Logic & Cloud Integration
01FACTORY MACHINE & SENSORS
02PLC (Siemens / Schneider / Allen-Bradley)
03EDGE GATEWAY & PROTOCOL CONVERTER
04SCADA HISTORIAN / CLOUD API
05CUSTOM SOFTWARE & ERP
06EXECUTIVE WEB DASHBOARD
07MOBILE SUPERVISOR APP
CONNECTING THROUGH UNIFIED API CONTRACTS:
●PLC
●OPC-UA
●MODBUS
●ERP
●SCADA
●FLUTTER
●AI
ENGINEERING FOCUS
SCADA & Industrial Capabilities.
01
PLC Protocol Interfacing
Connecting with Siemens S7, Allen-Bradley, Schneider, Mitsubishi, and Delta controllers.
02
OPC-UA / Modbus Integration
Reading and standardizing data from industrial communication buses and legacy historians.
03
Overall Equipment Effectiveness (OEE)
Automating the calculation of machine Availability, Performance, and Quality metrics.
04
Industrial Firewall Traversal
Ensuring zero outbound security risks while transferring operational telemetry safely to the cloud.
05
Automated ERP Ticket Creation
Machine error alarms automatically generate service desk and maintenance tasks in Jira/ERP.
06
Smartphone SCADA Companions
Executives and plant managers monitor multi-factory operations from native mobile apps.
COMPLEMENTARY ECOSYSTEM
The Stack Around SCADA.
We architect solutions utilizing modern complementary frameworks, databases, and DevOps tools to deliver full-scale reliability.
OPC-UA
Modbus TCP / RTU
Siemens S7 Protocol
Node.js Industrial Bridge
Python Historian ETL
PostgreSQL / TimescaleDB
Laravel Web Portal
Flutter Mobile App
PROVEN BUSINESS APPLICATIONS
Where SCADA Creates Value.
USE CASE 01
Batch Manufacturing
Logging temperature, pressure, and ingredient weights for pharmaceutical and chemical batches.
USE CASE 02
Continuous Production Lines
Bottling, packaging, and assembly lines tracking hourly output vs quota.
USE CASE 03
Water Distribution Plants
Pumping stations, reservoir levels, and chemical dosing monitored across municipal regions.
USE CASE 04
Metal & CNC Fabrication
Spindle load, cycle time, and cutting tool wear telemetry logging.
USE CASE 05
Cold Storage Warehouses
Multi-zone compressor cycling and refrigeration temperature logging.
USE CASE 06
Textile & Dyeing Units
Steam pressure, dye bath temperature, and fabric yardage output tracking.
USE CASE 07
Cement & Mineral Processing
Kiln temperature, conveyor weightometer, and silo capacity monitoring.
USE CASE 08
Food & Beverage Processing
Pasteurization compliance logging, CIP cleaning cycles, and packaging counts.
USE CASE 09
Power Substations
Transformer temperatures, circuit breaker trip alarms, and power factor logging.
USE CASE 010
Plastic Extrusion & Molding
Barrel zone temperatures, injection pressures, and rejected part rates.
ENGINEERING METHODOLOGY
How We Build With SCADA & Industrial Automation.
A disciplined, 8-step lifecycle ensuring clear requirements, rock-solid security, continuous milestone reviews, and predictable releases.
01
Discover
Understand your operational workflows, bottlenecks, and business goals.
02
Architect
Design database schemas, API contracts, security layers, and data pipelines.
03
Design
Craft responsive, user-centered interfaces and developer-friendly documentation.
04
Develop
Build scalable backends, clean component libraries, and resilient business logic.
05
Integrate
Connect payment gateways, CRMs, ERPs, field sensors, and external webhooks.
06
Test
Perform automated regression, penetration security tests, and concurrency stress testing.
07
Deploy
Orchestrate automated CI/CD container deployments onto secure cloud infrastructure.
08
Support
Provide 24/7 proactive telemetry monitoring, version upgrades, and ongoing iteration.
COLLABORATION MODELS
How You Can Work With Us.
Whether you need a full turnkey system built from scratch, dedicated engineers to augment your team, or 24/7 SLA maintenance, we offer transparent engagement models.
01End-to-End Delivery
Project Development
Complete product engineering lifecycle from discovery and architecture to deployment and sign-off, delivered with clear milestones.
- ✓Dedicated tech lead & PM
- ✓Fixed-scope or sprint-based
- ✓Milestone QA reviews
- ✓Turnkey deployment
02Staff Augmentation
Dedicated Team
Senior pre-vetted engineers seamlessly integrated directly into your existing development team and GitHub workflow.
- ✓Full-time engineering capacity
- ✓Direct Jira & Slack collaboration
- ✓Daily syncs & agile rhythm
- ✓Flexible scaling
03SLA-Backed Stability
Support & Maintenance
Ongoing security patching, telemetry monitoring, cloud cost optimization, and feature enhancements for mission-critical systems.
- ✓Guaranteed response SLAs
- ✓Security & vulnerability updates
- ✓Database performance tuning
- ✓24/7 uptime monitoring
COMPETITIVE ADVANTAGE
Why Build With Prayosha?
We don't view technologies as isolated silos. We build complete, connected business systems integrating software, mobile, field hardware, and AI.
01
Rare OT + IT combined skillset
We speak the language of PLCs and Modbus while writing modern web and mobile code.
02
Non-disruptive installation
We tap into existing PLC data communication registers without interrupting production cycles.
03
Real ERP business connection
We don't just display dials; we convert machine signals into ERP inventory receipts and maintenance tickets.
04
Smartphone accessibility
Factory owners monitor shift yields from their smartphones anywhere in the world.
05
Enterprise cybersecurity
Unidirectional data diodes and strict TLS preventing factory floor security breaches.
06
Verified industrial deployments
Battle-tested across manufacturing, utilities, and continuous processing facilities.
PROVEN OUTCOMES
Verified Case Studies
Explore how Prayosha Technology applies SCADA & Industrial Automation in mission-critical production environments to drive tangible operational outcomes.
Logistics & IoT01
Fleet & Transport Management System
Challenge
A regional logistics operator suffered from blind asset tracking, manual paper dispatch logs, and delayed billing reconciliations.
Engineering Solution
Prayosha built an integrated Laravel API backend connecting onboard GPS telematics, driver Flutter mobile apps, and automated invoicing.
Impact & Result
Real-time fleet tracking across 200+ vehicles with automated dispatch notifications and zero lost trip records.
Real Estate & Infrastructure02
Construction Operations ERP
Challenge
Multiple job sites operated with disconnected spreadsheets for raw material deliveries, subcontractor attendance, and expense approvals.
Engineering Solution
Centralized cloud ERP platform engineered with role-based access, automated procurement workflows, and field supervisor mobile app check-ins.
Impact & Result
Unified procurement tracking across 12 active commercial construction projects with instant budget reconciliation.
On-Demand Mobility03
Hire4Drive Driver & Vehicle Booking Platform
Challenge
Needed a high-concurrency booking engine capable of matching customer driver requests with nearby verified drivers in real time.
Engineering Solution
Engineered scalable REST APIs, geospatial distance querying, customer web portal, and cross-platform mobile apps with automated billing.
Impact & Result
Sub-second ride match dispatching and automated payout calculation for verified drivers.
SCADA & Industrial IoT04
Industrial Machine Telemetry Hub
Challenge
Factory production line PLCs logged output locally, preventing centralized monitoring of shift yields and downtime alerts.
Engineering Solution
Connected edge IoT gateways reading Modbus PLC signals, publishing telemetry to a centralized dashboard and supervisor smartphones.
Impact & Result
Instant downtime alert dispatching and automated daily production shift reporting without manual tallying.
CLEAR ANSWERS
Frequently Asked Questions.
Common questions regarding our engineering standards, architecture, and integration capabilities.
No. Our integration hardware connects read-only via standard communication ports (Ethernet/RS485) and reads memory registers without modifying your PLC control ladder logic.
BUILD WITH SCADA & INDUSTRIAL AUTOMATIONHave A Product
Have A Product
In Mind?
Tell us what you want to build. We'll help you choose the right architecture, technology and development approach.